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Quote from: oldschool on January 21, 2017, 14:49:17 PMI have not grampsized mine (still have the stock air filter) but I have done a Dynojet mod to the carb because I don't have stock exhaust. I had pretty much the same symptoms you describe where I had to choke the bike especially in cold weather to make it run right. Troll is the one who said I need to do a carb rejet, so I deferred to his expertise and bought a Dynojet kit. Have you done that on your bike? I'm no expert but the problem you describe was what I was experiencing and rejetting my carb cured it.I posted this same problem previously. I Grampsized my 800 and followed the instructions to the letter. Now, when I am running in 4th or 5th gear, and seems to have a strong headwind, the motor sputters and chokes. I had an idea to try to pull the choke lever while its sputtering, and the motor smooths out and seems to run better. If I release the choke lever and it retracts, the motor sputters again. I don't know if I am getting too much air and need to put a baffle back into the breather, or turn the adjusting screw further out to make the air/fuel mixture richer. I need someone to enlighted me if they have had this type of problem after Grampsizing a bike.
Clearly, you are running too lean. What needle/jet combination are you running? Did you get a DynoJet kit and install that, as per instructions? Do you have a shim under the needle, and last of all, is the diaphragm in good condition? Rubber parts wear out, and the bike is how many years old???
I'll have to defer this thread to another 800 rider I did not modify my airbox or anything to do with my fuel system.
I posted this same problem previously. I Grampsized my 800 and followed the instructions to the letter. Now, when I am running in 4th or 5th gear, and seems to have a strong headwind, the motor sputters and chokes. I had an idea to try to pull the choke lever while its sputtering, and the motor smooths out and seems to run better. If I release the choke lever and it retracts, the motor sputters again. I don't know if I am getting too much air and need to put a baffle back into the breather, or turn the adjusting screw further out to make the air/fuel mixture richer. I need someone to enlighted me if they have had this type of problem after Grampsizing a bike.
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