1998 Classic 1500 Stator Cover removal

Started by Big Foot, April 17, 2020, 08:27:03 AM

Previous topic - Next topic

Big Foot

Thanks for the help guys. I took all of the motor mount bolts out. I left the rear through bolt in place. I was able to jack the engine up high enough to remove the bolt, but then faced the same  dilemma when I went to put the cover back on with the new shift shaft installed. I had a clearance issue getting past the frame. I was able to just barely force it past the frame. I don't
think I could have gotten any more clearance, but it ended up being just enough. Should be all good now. Thanks for the help.


Troll

Support the engine from underneath and remove the motor mount through bolt. Raise or lower the engine enough to get the bolt out..

Recovering H-D owner...W-650 Cafe' No excuses...Ride it or sell it to someone who will!

drifter-paul

If the cover is on the right side of the motorcycle, than i have also encountered this problem when working on the clutch mod. Unfortunately that bolt can not be removed because it is a few mill too long.
To remove it u need to remove the section of the right downtube frame that is held in by 2 + 2 bolts with chrome covers. First, brace the engine  with a jack, remove the bolts, cut down the offending bolt if u wish for next time, then away you go - pain in the arse, the bolts for that cover are different lengths, take note that so it is easier to re-assemble.

Knowledge is knowing a tomato is a fruit, wisdom is not putting it in a fruit salad.

Big Foot

I am trying to remove the stator cover so I can replace the front shift mechanism shaft. I can't remove the bottom bolt. It hits the frame when I try to remove it. Has anyone figured out a way to do this??  How do you get the cover off and by the frame??? Is it difficult to remove the shaft once I have the cover off???


SMF spam blocked by CleanTalk